Correct Method for Rewinding the Hose

Overview

Correct hose rewind technique is essential to protect the hose reel mechanism and prevent unnecessary system shutdown.

Improper rewinding — particularly when pulling the hose around vehicle tyres or obstacles — can trigger the reel safety protection system.

When rewinding the hose:

• Ensure the hose path is clear of tyres, obstacles and sharp edges.

• Walk the hose back toward the enclosure in as straight a line as possible.

• Avoid dragging the hose sideways across tyres.

• Remove twists or kinks before activating rewind.

• Use the slow-speed rewind setting.

The operator should guide the hose evenly back onto the reel.

The slow-speed setting is recommended for normal operation.

Using slow speed:

• Reduces strain on the hose

• Prevents sudden tension spikes

• Reduces the risk of triggering the safety cut-out

• Extends reel lifespan

High-speed rewind should not be used as a default setting.

The hose reel is fitted with a safety system that monitors resistance.

If excessive tension is detected — for example:

• The hose is wrapped around a tyre

• The hose is trapped under a vehicle

• The hose is pulled at a sharp angle

• A coupling is obstructed

The reel will stop automatically to prevent damage.

If the reel stops during rewind:

• Release the rewind control immediately.

• Check for resistance or obstruction.

• Straighten the hose path.

• Resume rewind once clear.

⚠️

Repeatedly attempting to rewind against resistance may cause the reel to shut down fully and require reset.

Do not ignore reel alarms or resistance.

Forcing the rewind mechanism against obstruction can:

• Damage the hose

• Damage couplings

• Damage the reel motor

• Cause system downtime

Correct rewind technique significantly extends equipment life.